Hi -Tech Machineries

1. Abrasive/ refractory 2. Agro products 3. Bulk Foods 4. Ceramic 5. Chemical 6. Dehydrated food 7. Fruit juice processing 8. Oil 9. Pharmaceuticals 10. Spices 11. Metal powder 12. Minerals 13. Paper 14. Plastic Vibro separators are circular unitary gyratory screens used to separate mass composition of solids from solids, liquid from solid and for gradation of materials as per particle size, having very wide range applications. This is accomplished by vibrating the screens in three different planes along the vertical axis by means of a specially designed vibratory motor having off centered weights at the top and bottom end of the motor shaft. The top weight causes vibration in the horizontal plane which causes the material to move across the screen towards the periphery. The lower weight acts to tilt the machine which causes vibration in the vertical tangential axis. The angle of lead of the lower weight with relation to the upper weight provides variable control of the screening pattern. Thus the material moves across the screens and also in the vertical and tangential planes enabling maximum screening. Vibro sifters are available with a wide range of possible screen sizes (mesh) Option for multiple deck separation is also possible. The unit consist of Specially designed vibratory motor to run on 400/440V, suitable HP, 3 phase, 50 cycles electric supply ,with adjustable eccentric weights at the top and bottom of the motor shafts mounted vertically at the center of the base plate of screening unit. Screening unit consists of SS 304 screen sandwiched between SS 304 hopper and bowl with the help of special clamp with gasket. This in turn is clamped to the base plate. Rugged Springs placed over the circular motor base amplify the vibration and at the same time restrict the vibration from being transferred to the floor.

OPERATION:- Rapid Mixer Granulator is designed to achieve excellent mixing and consistent granules at lower operating cost along with higher productivity. Better mixing and

SHELL:- Consisting of \'U\' trough of suitable dimensions. Construction of S.S. and side plates duly M.S. stiffened from outside and from inside with S.S. MIXING MECHANISM: Paddle type blades welded to the main shaft provide for efficient mixing of thick heavy material. PTFE gland mechanism provided at shaft ends prevents ingress of external powder into the trough and prevents leakage. CHARGING: From the top charging can be done through a hinge able lid, hopper or Nozzle can be provided for additional spraying of additives DRIVE: Consisting of suitable H.P. TEFC 3 phase ac 415v / 50 cycles motor coupled to suitable worm gear, with driving shafts mounted on suitable Plummer block. MOUNTING: Mounted on suitable ISMC Section Stand, with protective covers for belts and couplings MOC: All contact parts in S.S. Constructions. Complete unit with S.S. cover and all surfaces polished to mirror dull finish. MS parts dull painted to smooth finish. OPTIONS AVAILABLE: The control panel is mounted on platform and is provided with Unit in S.S. 316 GMP Model with M.S. parts cladded with S.S.

Starch Paste Kettle will be made out of S.S. 304 Rectangular Pipes and will be an independent resting type frame work where no foundation will be required. The Kettle will be a hemispherical type bowl with either steam / Oil / Water heating Jacket will be provided. The Kettle will be manufactured from 2.5 mm thk S.S. 304 Sheet and The Jacket will be of 2.5 mm Mild Steel (In case of steam Jacket the thickness will be 4 mm) There will be oil / water heated fitted at the back bottom side of the Kettle. The Kettle Will be having a worm type arrangement for tilting. A temperature controller & a temp Indicator will be provided for temp control & Indication. The Kettle will be Insulated With 50 Mm thk glass wool Insulation & Claded with 16 Swg S.S. 304 Sheet. Kettle will be buffed to 150 grit matt finish externally and Internally The Kettle will be buffed to 220 gritt mirror finish. Optionals Available:- 1. Built in stirrer arrangement with lifting & lowering device 2. Steam fittings with all connections factory fitted 3. Non Tilting type with bottom discharge models are also available. Capacities Available From 10 Ltrs to 2000 Ltrs Capacity. FUNCTIONS:- Basically this Unit is used for preparation of Starch Paste. Hemispherical shape ensures That the Heating of the Starch Paste is Uniform & gets more Surface area. The tilting type arrangement Ensures ease in unloading the Paste into any container or vessel. The Starch Is put in the kettle and water is added till desired thickness is achieved. The Kettle is Jacketed & is Heated till the Starch Melts A Thick Paste is achieved. This Paste can be agitated either manually or with The Help of A Anchor Type agitator which will constantly stir. The Paste so that there will no lumps formation and proper mixing is achieved. Temperature can be set to desired temp by adjusting The thermostat provided and The Temperature can be seen in the dial thermometer provided.

SALIENT FEATURES : Design confirming to latest cGMP norms. Filter Bag fitting by inflatable silicon rubber tube. Pneumatically operated gasket for lifting and sealing of product container. Filteration syustem comprising of 20 micron washable filter followed by 5 micron prefilter finally air is passed through 0.3 micron HAPA filter. Stainless steel backward curved centrifugal blower. Integrated retarding chamber cum filter bag housing. Positive earthing arrangement with low voltage relay. Auto pneumatic filter bag shaking with times. Explosion flap duly fitted with aluminium meterial. On-line sampling device. Silicon rubber gasket bwtweenproduct container and retarding chamber. Auto temp, controller for steam rediator/Electrical Coil. Damper at inlet and outlet air flow. PLC for automation with keyboard, display unit. Single piece construction with modular type desing. All the contact parts will be manufactured from stainless steel 316 304. Inspection glass window for process visulization. Bowl inter locking mechanism for product and process safety. SAFETY FEATURES : Machine can\\\'t be started without safe earthing. Explosion flap ensure that there no damage to the person operating the machine if there is an explosion inside caused by mixture of air an dust. Blower stops it the air pressure in filter bag locking gasket drops below the set value. Blower can\\\'t be started unless the container is properly positioned.

Product Specification Designed for uniform circulation of hot air in the drying chamber. Electrical / Steam / Oil Heating mode. Inside surface is painted with heat resistant aluminum paint and out side with synthetic enamel. cGMP models with SS 316 Construction, Single page design, coving coroners, .If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc. CONSTRUCTION EXTERNAL: 2MM THKINTERNAL: 2MM THKMOC: cGMP SURFACE FINISH EXTERNAL: Buffed to 150 grit matt finish INTERNAL: Buffed to 220 grit mirror finish. INLET & OUTLET: All dryers have a 5 micron pre filter r at the inlet and a manually infinite adjustable damper at the outlet. DOOR Doors at provided at the front and / or rear side of the dryer. Door lips are lined with silicon rubber gasket to prevent any leakages. Suitable locking is provided for the doors. AIR CIRCULATION Air circulation is done by specially designed recirculation blowers inside the dryer. The blower capacity, static & design depends on the size and model of dryer. HEATING Dryers are normally supplied with either steam/ electric/ thermic fluid / hot water heating system. Suitable heating coils / caloriefiers are provided in the dryers. TEMPERATURE CONTROL Temp control system is done by electronic digital temp controller fitted in the control panel. The temp control in the dryer is fully automatic. TRAYS Trays are available in S.S. 304/ 316 q. All trays are fully die pressed and with coved corners. Trays are buffed to mirror finish. Trays are also available in aluminium / Polypropylene / Frp/ M.S. galvanized as per clients requirements. TROLLEY: Trolley is provided in the dryers to accommodate trays in it. Trolley trucks are used to load and unload the trays into the dryer. CONTROL PANEL: Automatic Control panel is fitted on the side of the dryer. If consists of Starters, contactors, safety relays, ckt breakers, indicating lamps, push buttons , timers, controllers etc.

OPERATION: The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if container have only slow movement and will results in good quality of blending / lubrication of granules.

OPERATION: The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. CAPACITY: 10 kg., 25 kgs., 50 kgs., 100 kgs., 200 kgs., 300 kgs., 500 kgs.

OPERATION: The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free. In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less. The dry material gets sufficient continuous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending. The unit is consist of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both ends of mixing shafts is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts

The \\\"V\\\" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The \\\"V\\\" Blender gives best result for powders due to suitable medium speed and \\\"V\\\" shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. In \\\"V\\\" Blender the powders comes from all sides due to the \\\"V\\\" shape of the product container, hence requirement of RPM is medium. Suitable mainly for powder & granules type material. This type of material gets sufficient continuous movement. Due to the \\\"V\\\" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules. It is formed by a cylindrical cut and welded at an angle carefully, calculated to result into a perfect “V” shape. Two trunnions welded to the blending body in its longitudinal balance line, are machined afterwards, so as to obtain a perfect alignment. The bottom end of the chamber posses a butterfly discharge valve. Feeding and cleaning are carried out through other two end of the machine which are fitted with tight closing lids. The working cap of such type of blender is 50% of its total volume. This type of blender is preferably employed for processing products of different density and particle size. In “V” Blender the product fed inside are processed by tumbling inside and sliding along and falling by gravity.

Silent Features: Hand wheel provided. Re-designed variable speed pulley. Separate centre pillar of Meehanite grade casting Turret of SG IRON 400/12 grade casting

TABLET DESIGN:- Using CAD / CAM Technology generated entirely new and exciting designs to A high quality profile. Tablet design and the clarity of a Logo/ Embossing Carried on the tablet face will reflect a Precise image for any Pharmaceutical Company. EURO AND IPT STANDARDS:- Hi-Tech working closely with EURO AND IPT STANDARDS. This provides Interchangeability of all "B" and "D" type tooling. SHAPED TOOLING: Special shaped tooling no matter how complex, is held to very fine tolerances Clearance and alignment of punch tip to key. STEEL: "PHARMACEUTICAL GRADE" STEEL -OHNS (T) and HCHC are using after a Variety of tests. The structure of the steel is clean free from impurities and non- Metallic inclusions ACCURACY, QUALITY AND FINISHING: Statistical process control from Prism guarantees tool control with the added Benefit of fast and efficient set up. QUALITY SERVICE: Hi Tech PHARMA MACHINERY provides service for tablet Design, Problem solving for tools and Guidance on tab letting problem GURANTEED DESPATCH: Prism believed in total commitment and confirmation of a agreed dispatch dates TYPES OF TOOLING TYPE PUNCH DIAMETER DIE DIAMETER DIE THICKNESS INCH MM INCH MM INCH MM VET 1.750 44.45 2.125 53.98 1.187 30.15 SLUG 1.250 31.75 2.000 50.80 0.938 23.83 D 1.000 25.40 1.500 38.10 0.938 23.83 DB 1.000 25.40 1.187 30.15 0.875 22.22 B 0.750 19.05 1.187 30.15 0.875 22.22 BB 0.750 19.05 0.945 24.00 0.875 22.22 VARITIES OF SHAPE :::::. VARITIES OF SHAPE

Tablet deduster are high technology machines used to clean tablets coming out of punching machine/press. The process of tablet punching leads to formation of edges due to clearance between the punch and die also known as \'Burrs\'. Tablet dedusting machines clean the tablets off excess dust before they are packed; this is so, because burrs makes the tablets uneven in size to fit into blister packaging and hinders the proper sealing of aluminium foil. The dedusting machines clean tablets with the help of a vibratory deduster, which has one of its ports connected to a suitable suction device. These machines require minimum maintenance and are easy to clean with easily changeable parts. Application of Tablet De-Duster Pharmaceutical Herbal Medicines

OPERATION:- Pharmaceutical dust extractor is extremely useful in controlling the dust generated during the compression of tablets. These equipments are used to remove excess powder from compressed tablets. These machines not only ensure a dust free end product for use but also health and safety of people coming in contact with pharmaceutical processing machines. Extracting hazardous dust at the point of origination and conveying them to the correctly designed filtration system is necessary to protect both personnel as well as the plant. These machines successfully capture dust with the air stream and convey it to the dust collector.

OPERATION: Multi Mill is widely used for wet and dry granulation, pulverization etc., in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins Industries.

OPERATION: Multi Mill is widely used for wet and dry granulation, pulverization etc., in Pharmaceuticals, Chemicals, Cosmetics, Ceramics, Colors, Dyestuff, Food products etc. It also finds application in Pesticides, Fertilizers, Spices, Detergents, Insecticides, Plastics and Resins Industries.

OPERATION:- In tablet making practice the granulation process plays an important part because the quality of the final tablets will be determined by the virtue of the granules used for its compression. Oscillating Granulator is extensively used wherever tablets or pellets are produced. Oscillating Granulator is used for both wet and dry granulation process. Qualities of granules are better compared to other processing machineries like Multi Mill, Comminuting Mill etc. All contact parts are in Stainless Steel and Mirror Polish. A unique Oscillatory rotor action ensures High output and efficient granulation. TECHNICAL SPECIFICATION Model OGR Hopper capacity 33 Liters Screen area 388 mm (W) x 762 mm (L) Stirrer size 138 mm x 368 mm Length Oscillation 110 Per Minute. Output * 30 to 200 Kgs./Hr. Charging height 1135 + 5 mm Discharging height 655 + 5 mm Power supply 1 HP / 1440 RPM / 3 Ph.

In tablet making practice the granulation process plays an important part because the quality of the final tablets will be determined by the virtue of the granules used for its compression. Oscillating Granulator is extensively used wherever tablets or pellets are produced. Oscillating Granulator is used for both wet and dry granulation process. Qualities of granules are better compared to other processing machineries like Multi Mill, Comminuting Mill etc. All contact parts are in Stainless Steel and Mirror Polish. A unique Oscillatory rotor action ensures High output and efficient granulation. The machine is HORIZONTAL TYPE granulating system with complete machine manufactured / cladded out of S.S. 304. The machine will be a gmp model. The machine is complete in all respects and fitted with 1 H.P. T.E.F.C. motor. Standard reduction box and a starter. The body of the machine is “L” shaped fabricated structure and fitted with castor wheels for ease and mobility. Model 8” & 12” are vertical models whereas 15” model is horizontal model. The difference between vertical model and horizontal model is that in vertical model the oscillation is done by a gear mechanism and a vertical shaft is suspended from the top and a propeller type grinder blade moves in oscillating motion and material is pushed through the mesh to get the output of desired mesh size In horizontal model there are diamond shaped blades horizontally fitted and driven by a gear box through gear mechanism to give oscillating motion

Latest improvements in design makes this unit a truly GMP model and versatile in Operation & Maintenance. Unit consists of S.S. 304 quality hopper, feed throat and processing chamber (can be provided in SS 316 quality at extra cost) with beaters assembly, heavy duty motor, starter with overload relay, three speed step pulley, suitable screen, SS cladded base having tabular legs with castors, optional jacket for the feed throat and processing chamber for cooling / heating.

OPENTIONAL AVAILABLE:- 1. Unit in SS 316 quality contact parts, Unit with SS304 cladding / for GMP model and 3.Steam heating for blower. TECHNICAL SPECIFICATIONS:- Size 12” 18” 30” 36” 42” 48” 60” 72” Loading Capacity in Kg 8 15 45 80 100 150 210 275 Motor Hp 0.5 1.0 1.5 1.5 2.0 2.0 5.0 7.5 Blower Hp 0.33 0.33 0.33 0.33 1.0 1.00 1.50 2.0 Heater Capacity in Kw. 1.5 1.5 1.5 1.5 3.0 3.0 3.0 5.0 Net Weight (Approx.) 200 250 300 350 400 430 830 900 Gross Weight (Approx.) 350 400 550 600 650 700 1000 1100

COLLOID MILL COLLOID MILL is suitable for homogenizing emulsifying dispersing, mixing, comminuting of liquids to highly viscous products. It is based on rotor stator principle, It is available in plain as well as water jacketed in both STD & GMP models. OPERATIONS:- Product is feed to the operating areas of a rotor, having a speed of 3000 R.P.M by specially designed feed device. The product is processed by high sheer, pressure and friction between the stator and rotor , the angular gap becomes narrower towards the discharges section. This processed product continuously leaves the mill through the drain pipe, if required, it can be re circulated

LIQUID MANUFACTURING TANKS Sugar Syrup Manufacturing Plant SUGAR SYRUP Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. Its is specially designed to take care of two critical factors which directly affects the quality of the Liquids. Minimum man handling of Liquid Effective cleanness during manufacturing Needless to say, it also provides the benefits of the effective manpower utilization. Sugar syrup Manufacturing Plant consist the following equipments and accessories. (1) Sugar melting Vessel with bottom entry stirrer (2) Manufacturing vessel with bottom entry homogenizer (3) Storage Vessel with bottom entry stirrer (4) Control Panel (5) Product Piping with filters and valves (6) Working Platform (7) Transfer pump- (8) Filter Press OPERATION SEQUENCE FOR SUGAR SYRUP MFG. Ensuring body internals of the works are cleaned thoroughly Charging of pre-determined Sugar & water quantity to Sugar melting vessel Supply of steam and melting down the sugar Addition of additives manually and mix at preset temperature Transfer the melt down Sugar to the manufacturing vessel after filtration through lobe pump Supply of steam & heat them in manufacturing vessel Addition of additives manually and mix at preset temperature Starting Homogenizer for emulsification and dispersion After confirmation of Sugar syrup discharge the product to filter press for filtration which then transferred by lobe pump to storage vessel Keeping the product under agitation transferring the product to the filling line through transfer pump

Product Specification Product Specification Stirrers are complete with AC/DC universal motor, mixing shaft, impeller and adjustable lifting lowering stand. The speed can be varied over a vide range using auto variac or electronic thyristorised controller. Widely used in laboratory for mixing, stirring, homogenising and dispersing of low viscocity to high viscocity liquids/ pastes.